A consortium of 35 global sheet steel producers representing 22 countries began the UltraLight Steel Auto Body (ULSAB) program in 1994 with the goal of designing a lightweight steel auto body structure that would meet existing and proposed safety and performance targets. The body-in-white (BIW) unveiled in 1998 validated the design concepts of the program, […]| AHSS Guidelines
Started in 2008, the FutureSteelVehicle (FSV) program built on more than a decade of work finding ways to decrease vehicle mass, reduce cost and meet comprehensive crash safety standards, all in pursuit of a smaller environmental footprint. FSV validated wide ranging research into the practical use of AHSS, innovative design and manufacturing technologies, and proposed […]| AHSS Guidelines
Vehicle programs must balance performance, safety, fuel efficiency, affordability and the environment, while maintaining designs that are appealing to customers. Use of higher strength steels allows for a reduction in the sheet metal thickness and in turn vehicle mass. The increased ductility offered by Advanced High Strength Steels facilitates part consolidation also contributing to lower weight […]| AHSS Guidelines
Steel, and specifically advanced high strength steel, satisfies automotive industry requirements for safety, emissions, fuel efficiency, manufacturability, durability, and affordability. Affordability The automotive industry has adopted light-weighting as a key part of their greenhouse gas reduction strategy. This strategy, however, must be executed in an affordable manner. Key reasons to deploy advanced high strength steels […]| AHSS Guidelines
Using Life Cycle Assessment, Mobility as a Service (MaaS) mobility solutions like WorldAutoSteel’s flaghip Steel E-Motive (SEM) program have the potential to contribute to a reduction in GHG emissions, helping to achieve these global targets and specific policy objectives.| AHSS Guidelines
Springback correction can take many forms. The first approach is to apply an additional process that changes the elastic stresses to a less damaging form. One example is a post-stretch operation that reduces sidewall curl by changing the tensile-to-compressive elastic stress gradient through the thickness of the sidewall to all tensile elastic stresses though the thickness.| AHSS Guidelines
Evaluating sheet metal formability using computer software has been in common industrial use for more than two decades. The current sheet metal forming programs are part of the transition to virtual manufacturing that includes analysis of casting solidification and rolling at the metal production facility, welding, moulding of sheet/fiber composites, automation, and other manufacturing processes. Computer simulation of sheet metal forming is known by several terms, including computerized form...| AHSS Guidelines
AHSS products have significantly different forming characteristics and these challenge conventional mechanical and hydraulic presses. The dramatically higher strength of these new steels result in higher forming loads and increased springback.| AHSS Guidelines
Additive Manufacturing (AM) has been associated with the future of manufacturing since its inception. While it does hold several advantages in complex geometries and low-volume production, modern AM systems have yet to make significant in-roads with direct-print parts in industries like automotive manufacturing.| AHSS Guidelines
The WorldAutoSteel Steel E-Motive program has been moving along now for nearly a year, and we’d like to share an update with you, our engineering colleagues, on some of the design decisions we’re facing. If you recall, the Steel E-Motive program is designing vehicle concepts for Mobility as a Service (MaaS), characterized by autonomous, electric, ride sharing vehicles.| AHSS Guidelines
Ricardo is a global strategic, environmental and engineering consultancy at the intersection of transport, energy and global climate agendas.| www.ricardo.com