Introduction In high-risk industries, process safety frameworks offer a disciplined and structured approach to managing risks associated with hazardous materials and operations effectively. One foundational strategy embedded in risk-based process safety frameworks is the Hierarchy of Controls Analysis (HCA). HCA is a methodical framework that prioritizes control measures based on their reliability and effectiveness in eliminating […] The post 5 Levels in the Hierarchy of Control: What Does...| Saltegra
Introduction Every facility that handles highly hazardous chemicals in threshold quantities is subject to the Risk Management Plan (RMP) (Federal) requirement under the Clean Air Act. This mandate, administered through the EPA RMP program, is designed to prevent catastrophic chemical releases and minimize their impact on human health and the environment. However, compliance with federal RMP requirements involves […] The post Understanding the EPA Risk Management Plan (RMP) appeared first...| Saltegra
Introduction California’s Accidental Release Prevention (CalARP) program sets one of the highest benchmarks for process safety compliance in the United States. While modeled after state OSHA PSM and EPA RMP requirements, CalARP includes additional layers of oversight and detailed expectations that facilities must understand and implement. Among the core requirements is the CalARP Compliance Audit, […] The post 5 Things You Need to Know About Compliance Audits and CalARP appeared first on ...| Saltegra
Introduction In the chemical and manufacturing sectors, compliance audits under OSHA’s Process Safety Management (PSM) standard and the EPA’s Risk Management Plan (RMP) rule are crucial for ensuring safe operations and preventing catastrophic events. These federally mandated audits help facilities verify that their process safety systems are working as intended, meet legal requirements, and reduce the […] The post How to Ensure Compliance to Federal Regulations Using Compliance Audit a...| Saltegra
Introduction In the chemical process industry, effective compliance systems are critical to prevent incidents involving hazardous substances. Two of the most valuable tools used to maintain and evaluate these systems are the compliance audit and the gap assessment. These tools support the requirements of OSHA’s Process Safety Management (PSM), EPA’s Risk Management Plan (RMP), and California’s […] The post Understanding Audits and Gap Assessments as Important Components of Compliance...| Saltegra
Saltegra Consulting LLC offers PSM, RMP, and CalARP program enhancement and optimization solutions. Visit our website today to learn more.| Saltegra
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Saltegra Consulting LLC is a chemical process safety consulting firm that assists clients with their business needs. Visit our website for more information.| Saltegra
Introduction Chemical hazards can pose significant risks to health and safety, including irritation, sensitization, cancer, and physical threats like fires, corrosion, and explosions. Without proper assessment and control, these dangers can result in serious workplace incidents. A chemical hazard assessment for process safety in the USA offers a structured way to identify and evaluate these […] The post Chemical Handling Safety Guide Steps in Assessing Chemical Hazards in the Workplace appe...| Saltegra
Introduction In high-risk industries like manufacturing, oil and gas, pharmaceuticals, and chemical processing, safety is more than just regulatory compliance, it is a core element of operational resilience. As processes become more complex and subject to tighter standards, managing risk effectively is essential, especially during times of change. Organizational shifts such as facility expansions, process […] The post The Intersection of PHA and MOC In Ensuring Safety in Industry Processes ...| Saltegra
Introduction Process Hazard Analysis (PHA) is a cornerstone of a robust process safety management system. It systematically identifies, evaluates, and controls the hazards associated with processes involving highly hazardous chemicals. However, the initial PHA is not a one-and-done effort; it must be periodically revisited to ensure its continued effectiveness. According to the Occupational Safety and […] The post How Often Should You Revalidate Your PHA System? A Guide for Process Safety L...| Saltegra
Introduction The Risk Management Program (RMP) established by the U.S. Environmental Protection Agency (EPA) is a regulatory requirement for chemical processing facilities that handle large quantities of hazardous substances. One of the key components of the RMP hazard assessment in the USA is the Offsite Consequence Analysis (OCA). This article breaks down the steps in conducting […] The post Conducting an OCA: A 3-Step Guide for an EPA Compliant RMP Analysis appeared first on Saltegra.| Saltegra
Introduction In industrial operations that involve hazardous chemicals, understanding how a substance disperses in the environment after an accidental release is essential. Dispersion modelling is the process used to simulate the movement of gases or vapors once they are released into the atmosphere. It is a foundational tool for assessing potential off-site impacts, supporting emergency […] The post 5 Dispersion Models and How to Use Them in Industrial Hazard Assessment appeared first on S...| Saltegra
Ensure CalARP compliance with expert gap assessments from Saltegra. Identify safety gaps, reduce risk, and enhance regulatory readiness today.| Saltegra
Saltegra Consulting LLC provides process safety services to companies in the chemical manufacturing industry. Contact us today for more information.| Saltegra
The biogas/biomass industry requires chemical process safety to prevent dangerous workplace incidents. Contact Saltegra Consulting LLC to learn more.| Saltegra
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Saltegra Consulting LLC offers consulting services to chemical-processing companies in a variety of industries. Visit our website today to learn more.| Saltegra